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TEL : 86-21-39529737
Fax: 86-21-69000220
E-mail: gaoyl@zhuyualloy.com
Address: No.505 Yujidun Road Jiading Shanghai China.
Flame Spray Nickel Based Powder

Flame Spray Nickel Based Powder

Flame Spray Nickel Based Powder Shanghai Global Fusion Flame Spray Powder can be used for Rails, Gear teeth, Screw conveyors, forging mold parts, Forging heads, valves, pistons, Valves, molds, extrusion screws. Modern testing Equipment America ThermoFisher ICAP6300 Contact Us Contact: Eric Gao...

Flame Spray Nickel Based Powder

Alloy

HRC

Chemical Composition

Particle Size Distribution

Typical Application

C

Cr

Si

W

Fe

Mo

Ni

Co

Mn

B

Others

Ni30AA

30

0.15

2.5

2.6

 

1

 

Bal

 

0.3

1.4

 

180/500、150/300

Rails、Gear teeth

Ni40AA

40

0.3

7.5

3.5

 

2.3

0.1

Bal

 

0.1

1.7

 

150/300

Screw conveyors, forging mold parts

Ni45A

45

0.05

8

3.5

 

5.00Max

 

Bal

 

 

2

 

150/300

Screw conveyors, forging mold parts

Ni45PTA

46

0.05

7.5

3.8

 

5.00Max

 

Bal

 

 

2

 

150/300

Forging heads, valves, pistons

Ni50AA

50

0.45

11

4

 

2.7

1

Bal

 

0.3

2.2

 

150/300

Forging heads, valves, pistons

Ni50CuMoW

51

0.3

11

4

1.5

5.00Max

1

Bal

 

 

3

Cu:0.50

300/500

Forging heads, valves, pistons

Ni56AA

56

1

18

5.3

 

5.00Max

 

Bal

 

0.50Max

1.9

 

100/270

Valves, molds, extrusion screws


Shanghai Global Fusion Flame Spray Powder can be used for Rails, Gear teeth, Screw conveyors, forging mold parts, Forging heads, valves, pistons, Valves, molds, extrusion screws.

image001(001).jpg

Rails

image003(001).jpg

Gear teeth

image005(001).jpg

Screw conveyors

image007(001).jpg

Forging mold parts

image009(001).jpg

Forging heads

image011(002).jpg

Valves

image013.jpg

Pistons

image015(001).jpg

Extrusion screws

image017(001).jpg

Molds





Quality Control

The advanced quality control equipment used includes


Thermo Fisher ICP (Inductively                                     LECO Carbon/Sulfur analyzer           

Coupled Plasma) spectrometer        

36.png     37.png                                              

 LECO Nitrogen/Oxygen analyzer                                 Malvern Laser particle analyzer

38.png     39.png

Zeiss Metallographic microscope.

40.png

Cooperative Project:

Joint Tsinghua University to develop Laser Powder and 3D consumable Powder, Joint Shanghai Jiao Tong University and Fudan University to develop alloy amorphous submicron powder material, Joint Harbin Institute of Technology to develop amorphous and submicron powder material, Joint Hebei University of Technology to develop magnetic submicron powder material, Joint Beijin Institute of Technology to develop high temperature alloy submicron powder material, Joint Tianjin University to develop remanufacturing material auto engine, Joint Tianjin University of Technology to develop laser and remanufacturing material, etc.

Applications Process:

3D Print

25 3D Print.png

PTA Overlaying

26 PTA Overlaying.png

Hot Isostatic Processing

27 Hot Isostatic Processing.jpg

Metal Injection Molding(MIM)


28 Metal Injection Molding(MIM).png

29.jpg


Induction Overlaying

30 Induction Overlaying.png

OXY Acetylene Spraying

31 OXY Acetylene Spraying.png

Laser Cladding

32 Laser Cladding.png

High Velocity Oxygen Fuel Spraying(HVOF or HVAF)

33 High Velocity Oxygen Fuel Spraying.png

Principle of Four-Step Inspection to Control Quality

First Step: Raw Material Inspection before Storage

Second Step: Accuracy of Burdening Inspection

Third Step: On-the-Spot Sample Inspection and Inspection after Soldering

Finished Product Inspection: Finished Product Inspection

21.png

FAQ

Q1. What is your product line?

A: We specialize in hardfacing & wear-resistant welding / thermal spray consumables, with the strength of Cobalt, Nickel and Iron based alloys in form of rod, powder and electrode.

Q2. Can I have a sample order?

A: Yes, we offer FREE sample for inspection. Mixed samples are acceptable.

Q3. What about the lead time?

A: Sample needs 1-3 days, mass production needs 1-2 weeks for order quantity more than 100kgs.

Q4. Do you have any MOQ limit?

A: Low MOQ, 3-5 kgs for sample checking is available.

Q5. How do you ship the goods and how long does it take to arrive?

A: Depends on the transportation you choose. It usually takes 3 weeks to arrive by sea. Airline and Express shipping are also optional.

Q6. Do you have a fixed price list?

A: We do not. We quote based on the result we evaluate customers from various aspects, such as quantity, payment term, lead time, etc.

Q7. Is it OK to label my logo on packages?

A: Yes. Please inform us formally before the production. You could confirm the design earlier based on our sample.

Q8. How to deal with the faulty?

A: Our products are produced in strict quality control system and the defective rate will be less
than 0.1%. If you do receive items with fault, we offer 100% refund or replacement.

Contact Us
Contact: Eric Gao
Mob: +8618917975006
Email: gaoyl@zhuyualloy.com
Website: www.alloyconsumables.com


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